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Alinco Advanced Battery Pack

26. Dezember 2014 Keine Kommentare

Five years ago I bought a new battery pack for my Alinco DJ-V5 portable 2m/70cm device. Unfortunately the batteries became dead again during summer. I could revive the batteries with putting them in the freezer for 30 minutes, but they did not last for long. Even two of the eight cells were completely dead, as the voltage dropped from 9.6V to 7.2V.

So I opened the battery pack with a scalpel. It was heavily glued and it took some time. I had to be careful not to destroy the sides where the hinges for mounting the battery pack are located. In the end I found out, that there are some special cells built into this EBP-46N battery pack.

IMG_3142They are way smaller than a standard AA cell. I could probably install 5 AA-eneloop cells rotated by 90º, but then I work with 6V only. This is enough for the TRX, but the output power will reduce from 6W to roughly 3.5W.

I then found out, that there are AAA-eneloop cells with soldering tags available, which I instantly ordered. I wanted to try, if I could put in 8 AAA cells. Then I will have 9.6V again, but the electric charge will drop from around 2Ah with AA-cells to “just” 800mAh. On the other hand, the original battery pack provides 600mAh when it is new. And another advantage of eneloop batteries: they will not loose their charge by not using the device. So I can charge the batteries and keep the device laying around for the moment I want to use it!

IMG_3152I removed the old cells and soldered the eneloops in zig-zag style. The distance between the cells is needed, so that they can fill out the space a little bit better. The pack is too small in height to carry two layers of AAA-cells on top of each other. I also put in some double layered tape in the bottom to keep the cells in place.

IMG_3153It looks a bit ugly, but now the cells fit into the case. I did not glue the case, as I want to use a special battery loader instead of using the built-in charger electronic of the Alinco DJ-V5. I tried it and it works, but I could not find a charger which will properly charge the batteries to their full capacity.

So charging the battery pack looks a bit experimental.

IMG_3163

So far I could use the device for roughly 24 hours keeping it on in RX mode without the battery saver enabled. It was switched on all the time and I had some QSOs with high power output. This modification was a success!

 

New battery for the DJ-V5

2. Juli 2009 Keine Kommentare

As mentioned before, the battery pack of my DJ-V5 died. After that blog-post I searched again for a new battery pack – and now I got one!

The THIECOM shop has quite every usable battery-pack available. I ordered a NoName EBP-46H N (9.6V with 1000mAh). One week later I received the order and found an original Alinco EBP-46H (9.6V with 600mAh). Well, it’s not that version I ordered, but aside from having 400mAh more, I got an original product. It’s even a bit more expensive in the store. And as I don’t want to take the risk that the other version is not available, I stay with what I got.

After 12 hours of charging the transceiver works instantly and even says, that it detects more than 9.6V. I have to test how long the battery will last. And I have to test if there is still noise during transmit. But currently there is nobody on air, so I have to wait.

The device is even a bit heavier and thicker now, but I can live with it. Having a working transceiver and at least one radio device is a good feeling!

Dead battery in my DJ-V5

21. Juni 2009 Keine Kommentare

One year ago I bought an Alinco DJ-V5 handheld transceiver from my friend DK2AB. It’s about 10 years old, but still a quite handy device with all the features I need for mobile operation.

Unfortunately the battery lifetime ran worse from one day to the next. I tried to revive it, but without luck. Now I can use it with a power supply only. So I can receive some relais in the area around, but when I try to transmit, you only hear noise and squeaks.

In the end I found an online-shop in Germany which still sells the proper battery. I transfered the money and did not hear anything from the shop within a month. Asking for the progress of the order, they told me that their warehouse burnt down and every battery of that type is lost. Luckily they transfered the money back.

But that does not help. A new battery would be better for mobile communication. I doubt I can buy one in Germany. Probably I have to buy a complete new device.

These are the batteries which are usable with the DJ-V5:

  • EBP-45N (6.0V/700mAh)
  • EBP-46N (9.6V/600mAh)
  • EBP-45H or EBP-45NM (6.0V/1800mAh)
  • EBP-46H or EBP-46NM (9.6V/1100mAh)

Any suggestions for a Germany-based reseller are welcome.