Delta Charlie Four Lima Whiskey – DC4LW

Five years ago I bought a new battery pack for my Alinco DJ-V5 portable 2m/70cm device. Unfortunately the batteries became dead again during summer. I could revive the batteries with putting them in the freezer for 30 minutes, but they did not last for long. Even two of the eight cells were completely dead, as the voltage dropped from 9.6V to 7.2V.

So I opened the battery pack with a scalpel. It was heavily glued and it took some time. I had to be careful not to destroy the sides where the hinges for mounting the battery pack are located. In the end I found out, that there are some special cells built into this EBP-46N battery pack.

They are way smaller than a standard AA cell. I could probably install 5 AA-eneloop cells rotated by 90º, but then I work with 6V only. This is enough for the TRX, but the output power will reduce from 6W to roughly 3.5W.

I then found out, that there are AAA-eneloop cells with soldering tags available, which I instantly ordered. I wanted to try, if I could put in 8 AAA cells. Then I will have 9.6V again, but the electric charge will drop from around 2Ah with AA-cells to “just” 800mAh. On the other hand, the original battery pack provides 600mAh when it is new. And another advantage of eneloop batteries: they will not loose their charge by not using the device. So I can charge the batteries and keep the device laying around for the moment I want to use it!

I removed the old cells and soldered the eneloops in zig-zag style. The distance between the cells is needed, so that they can fill out the space a little bit better. The pack is too small in height to carry two layers of AAA-cells on top of each other. I also put in some double layered tape in the bottom to keep the cells in place.

It looks a bit ugly, but now the cells fit into the case. I did not glue the case, as I want to use a special battery loader instead of using the built-in charger electronic of the Alinco DJ-V5. I tried it and it works, but I could not find a charger which will properly charge the batteries to their full capacity.

So charging the battery pack looks a bit experimental.

So far I could use the device for roughly 24 hours keeping it on in RX mode without the battery saver enabled. It was switched on all the time and I had some QSOs with high power output. This modification was a success!

I wanted to take part in the Berlin UrbanHamRadio activities with my own equipment. But I did not want to buy a new TRX for portable usage. My iCom IC-7000 is more or less portable – at least it fits in my backpack and can be powered with 12V.

After some research I found out, that I can use it with a standard Lithium-Polymer (LiPo) cell for RC racers. It costs about 50 EUR and if you don’t own a proper charger, you need to buy one as well (and a LiPo carrying bag). It’s a four cell LiPo with 14,4V voltage, which I can directly insert to the IC-7000 (it works best with 13.8V±15%, so from 11.7V up to 15.8V).

The LiPo is equipped with an EC5 plug, so I soldered the proper pins to the power cable for the IC-7000. The good thing about this LiPo: it can release up to 20 times its capacity as current. This is a 5Ah battery, so it can provide up to 100A for a short period of time. With RC racers this is needed for the start-up momentum. But I can also have some advantage during TX, when I want to use up to 100W of the TRX. Although the IC-7000 drains up to 22A at 100W transmit, I’m far away from any unsafe usage.

Talking about battery drains. Unfortunately the IC-7000 is equipped with a bright LCD and a lot of circuits. It’s far away from low power consumption. In idle receive mode it drains about 1.5A. With a battery of 5Ah I can use that for a bit more than 3 hours. Time drops rapidly with every transmit.

But it was time enough for several nice afternoons in the park! The small LEDs on the battery pack signal the remaining capacity. And we were lucky enough to bring a second battery pack just for the single time, when we wanted to end this QSO with Cornwall.

Unfortunately all the needed equipment is not portable enough for climbing on mountains. I need at least the IC-7000 (2.5kg), the battery pack (500g), the power connector (500g), probably the external tuner (700g), antenna and cables (4kg). So already about 10kg of stuff. But it’s okay for the city and carrying around on my bike and having a nice Sunday afternoon in the park!

As mentioned before, the battery pack of my DJ-V5 died. After that blog-post I searched again for a new battery pack – and now I got one!

The THIECOM shop has quite every usable battery-pack available. I ordered a NoName EBP-46H N (9.6V with 1000mAh). One week later I received the order and found an original Alinco EBP-46H (9.6V with 600mAh). Well, it’s not that version I ordered, but aside from having 400mAh more, I got an original product. It’s even a bit more expensive in the store. And as I don’t want to take the risk that the other version is not available, I stay with what I got.

After 12 hours of charging the transceiver works instantly and even says, that it detects more than 9.6V. I have to test how long the battery will last. And I have to test if there is still noise during transmit. But currently there is nobody on air, so I have to wait.

The device is even a bit heavier and thicker now, but I can live with it. Having a working transceiver and at least one radio device is a good feeling!